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Q 1/50
Score 0
Fusion imperfections can occur when the weld metal fails to fuse completely with the sidewall of the joint.
30
lack of penetration
lack of fusion
incorrect current
incomplete penetration
Q 2/50
Score 0
Is a vitreous material that occurs as a byproduct of stick welding, flux-cored arc welding and submerged arc welding. Does can occur when the flux, which is the solid shielding material used when welding, melts in the weld or on the surface of the weld zone.
30
porpsity
incorrect current
slag inclusion
undercut
50 questions
Q.
Fusion imperfections can occur when the weld metal fails to fuse completely with the sidewall of the joint.
1
30 sec
Q.
Is a vitreous material that occurs as a byproduct of stick welding, flux-cored arc welding and submerged arc welding. Does can occur when the flux, which is the solid shielding material used when welding, melts in the weld or on the surface of the weld zone.
2
30 sec
Q.
Root fusion is when the weld fails to fuse one side of the joint in the root.
3
30 sec
Q.
This welding imperfection is the groove formation at the weld toe, reducing the cross-sectional thickness of the base metal. The result is the weakened weld and workpiece.
4
30 sec
Q.
The trapped gases create a bubble-filled weld that becomes weak and can with time collapse.
5
30 sec
Q.
Works with fillet weld in vertical and overhead positions. It can also be used for deep groove welds for the hot pass.
6
30 sec
Q.
Often used in flat position weld on butt, tee, and outside corner joints for build-up and surfacing application.
7
30 sec
Q.
Good for most flat welds but they can also be used for vertical position. They can also be used if there is a large gap to be filled.
8
30 sec
Q.
Works well on Flat and Horizontal positions.
9
30 sec
Q.
Used as cover passes in flat and vertical Positions
10
30 sec
Q.
They are the easiest to use among the electrodes and come with a thick flux, and their powder content is high. They have minimal penetration, producing a smooth and quiet arc with fewer spatters.
11
30 sec
Q.
These electrodes have the same joint penetration as the 6012 and are suitable for use on carbon and low- alloy steel. They have a high amount of iron powder, hence increasing the depositing rate
12
30 sec
Q.
These are only usable with DC power as they come with a high cellulose sodium coating, have deep penetration, and can also pass through dusty, rusty, and oily metals including those with paint.
13
30 sec
Q.
These have a high cellulose potassium coating hence can use an Alternating Current (AC) as well as a DC+ current.
14
30 sec
Q.
These are also all position electrodes that work well in gap-bridging applications between joints. They are also used for high speed and high current fillet welds done horizontally
15
30 sec
Q.
Which of the carbon steel electrode with high Iron Oxide, and Iron powder?
16
30 sec
Q.
The SMAW carbon steel electrodes with high titania potassium of flux covering is a classification of AWS
17
30 sec
Q.
The high cellulose sodium of flux covering in carbon steel electrodes is ________ classification.
18
30 sec
Q.
The flux covering with high cellulose potassium is a classification of AWS _________.
19
30 sec
Q.
6012 Electrode has a flux covering with high titania sodium and they required type of current is ______.
20
30 sec
Q.
Known as manual metal arc welding, flux shielded arc welding or informally as stick welding, is a manual arc welding process that uses a consumable electrode covered with a flux to lay the weld.
21
30 sec
Q.
A Welding process the heat generated by a DC electric arc to fuse the metal in the joint area. The arc is struck between a continuously fed consumable filler wire and the workpiece, melting both the filler wire and the workpiece in the immediate vicinity
22
30 sec
Q.
This is the specification assigned by AWS to the electrode (i.e., E7018, ER70S-6, EM12K, etc.). The prefix "E" designates an arc welding electrode. The first two digits of a 4-digit number and the first three digits of 5-digit number indicate minimum tensile strength.
23
30 sec
Q.
The base metal thickness, joint fit-up, and shape should also be put into consideration. Thick materials work well with a highly ductile and low hydrogen electrode as this prevents the electrode from cracking.
24
30 sec
Q.
Polarity is the direction in which the current flows in a circuit. In the case of straight polarity, the electrode is negative and the workpiece positive. Hence the electrons flow toward the workpiece.
25
30 sec
Q.
Electric drill which uses rechargeable batteries. These drills are available with similar features to an AC mains-powered drill.
26
30 sec
Q.
Tool that delivers a strong, sudden rotational force and forward thrust when struck on the back with a hammer.
27
30 sec
Q.
Known as a percussion drill or impact drill, is a power tool used chiefly for drilling in hard materials.
28
30 sec
Q.
Power tool that can perform heavy-duty tasks such as drilling and chiseling hard materials
29
30 sec
Q.
Known as an impactor, impact gun, air wrench, air gun, rattle gun, torque gun, windy gun
30
30 sec
Q.
Handheld power tool with a rotary tip that accepts a variety of attachments for different tasks. ... Set the rotary tool's speed at medium when using a sanding drum.
31
30 sec
Q.
A saw which uses a reciprocating blade to cut irregular curves, such as stenciled designs, in wood, metal, or other materials
32
30 sec
Q.
A frame consisting of a long bar with two adjustable clamping jaws that is used usually in woodwork or cabinetmaking for holding large work.
33
30 sec
Q.
Primarily used to clamp a workpiece during drilling operations. It is a vice that can be used to hold a variety of materials, including metal, plastic, and wood.
34
30 sec
Q.
Tool that rotates a workpiece about an axis of rotation to perform various operations such as cutting, sanding, knurling, drilling, deformation, facing, and turning.
35
30 sec
Q.
Your inventory cost of unnecessary items is reduced
36
30 sec
Q.
Your equipment lifespan will be prolonged, and breakdowns will be less.
37
30 sec
Q.
You reduce searching time
38
30 sec
Q.
Provides you with data for improving 5S
39
30 sec
Q.
You will have consistency in the work practices
40
30 sec
Q.
Creates healthy atmosphere and a good workplace
41
30 sec
Q.
You will avoid mistakes
42
30 sec
Q.
You have better flow of work
43
30 sec
Q.
You make lesser mistakes
44
30 sec
Q.
Creates a pleasant environment. Prevents accidents
45
30 sec
Q.
Is when the weld fails to fuse one side of the joint in the root. Incomplete root penetration occurs when both sides root region of the joint are unfused.
46
30 sec
Q.
Occur in the form of a rolled over bead crown. Again, it is generally caused by a very low travel speed and attempting to make too large a weld in a single pass.
47
30 sec
Q.
Is caused by the absorption of nitrogen, oxygen and hydrogen in the molten weld pool which is then released on solidification to become trapped in the weld metal
48
30 sec
Q.
Is one of the welding defects that are usually easily visible in the weld. Is a vitreous material that occurs as a byproduct of stick welding, flux-cored arc welding and submerged arc welding
49
30 sec
Q.
This welding imperfection is the groove formation at the weld toe, reducing the cross-sectional thickness of the base metal. The result is the weakened weld and workpiece