Question 1

Who is required to stop a process or action if presented a stop card or asked to do so by a Bilstein employee?

Accepted Answer

All thyssenkrupp employees, contractors, temporary workers and guests

Answer

The manager in each department

Answer

Employees, but not temporary employees or contractors

Answer

Safety Staff

Question 2

If you enter any machine on the plant floor you must?

Accepted Answer

Lock the machine out and place a tag on the machine

Answer

Carry the HMI (control panel) on your person

Answer

Tell your team leader to turn the machine to manual

Answer

Have your co-worker watch you while you are in the machine

Question 3

What is SAP?

Accepted Answer

Operating system designed to integrate all areas of business

Answer

It is a systematic auto parts program

Answer

An operating system to separate all areas of business

Answer

It is our sales application process

Question 4

who is responsible for inventory accuracy?

Accepted Answer

Everyone

Answer

Production

Answer

Quality

Answer

Logistics

Question 5

What is FIFO (acronym) stand for?

Accepted Answer

An acronym for: First in First Out

Answer

An acronym: Follow Instructions For Order

Answer

An acronym for: Fast Individual Fast Output

Answer

The name of the Bilstein dog in the safety department

Question 6

In the case of a fire, which alarm pattern lets you know you need to leave the building?

Accepted Answer

3 long blasts of 5 seconds each

Answer

You here sirens in the parking lot

Answer

People running toward the doors

Answer

8 short blasts

Question 7

What are the 6S's?

Accepted Answer

Safety, Sort, Set in Order, Shine, Standardize, and Sustain

Answer

Sort, Set in Order, Shine, Standardize, Sustain, and Stop Card

Question 8

What is TIMWOODS?

Accepted Answer

It is an acronym for the 8 types of waste

Answer

He lives down the street

Answer

One of the principles in the 6S methodology

Answer

The name of a machine on the production floor

Question 9

What policy does Alcohol and Drug use at work fall under?

Accepted Answer

Zero Tolerance

Answer

Only when directed

Answer

None of the above

Answer

On lunch break

Question 10

What are the three in-process checks performed on our products?

Accepted Answer

Damping Force test, Gas Force check, Stickout check

Answer

Paint test, Label check, Stick in check

Answer

Valve stack length, Packaging check, Gas exit check

Question 11

What is the purpose of the dividing piston?

Accepted Answer

Separate the gas and oil chambers

Answer

Keeps the oil in the shock

Answer

It is for packaging purposes

Answer

To take up space

Question 12

Who is responsible for Quality?

Accepted Answer

We all are

Answer

Quality Techs and Quality Engineers

Answer

Operators

Answer

Team Leads, Line Leads, and Supervisors

Question 13

What is the upper limit for 43 +/- 3 mm?

Accepted Answer

46 mm

Answer

40 mm

Answer

45 mm

Answer

43 mm

Question 14

What is the lower limit for 36 +/- 4?

Accepted Answer

32 mm

Answer

28 mm

Answer

40 mm

Answer

36 mm

Question 15

What is a Poka-Yoke?

Accepted Answer

A feature in the design or process that prevents an incorrect part from being made or accepted

Answer

A feature in the process that only Engineers use

Answer

A method to track how many parts are made

Answer

A way to make bad parts good

Question 16

What is the best practice for communicating with forklift drivers?

Accepted Answer

Make eye contact

Answer

None of the above

Answer

Wave your hand

Answer

Run out in front of them

Question 17

What is the total number of occurrences allowed during the 90-day introductory period?

Accepted Answer

3

Answer

Unlimited

Answer

5

Answer

7

Question 18

What do we do when we find a Quality Issue?

Accepted Answer

Communicate, Tag/Quarantine, Fix ( Communicate, Contain, Correct- 3Cs

Answer

Say Nothing

Answer

Place hold tag and put it in a bin

Answer

Keep running to see if the problem corrects itself

Question 19

What is this diagram called?

Accepted Answer

Navigator

Answer

Compass

Answer

Drive

Answer

Impact

Question 20

What does the BFC stand for?

Accepted Answer

Bilstein Fulfillment Center

Answer

Built & Finished Co;;ection

Answer

Bilstein Frequently Contacts

Answer

Bulk Freight Center

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